Reliable HVAC Wire Harness for Heating, Ventilation & Air Conditioning Systems

Introduction

A reliable Body Wire Harness is a key electrical component that connects and organizes wiring for vehicle interior and exterior systems. It transmits power and signals to components like lights, doors, seats, and infotainment, ensuring seamless operation. Widely used in passenger cars, commercial vehicles, and electric vehicles, our body wire harnesses are engineered for durability and space efficiency.A high-performance Powertrain Wire Harness is a critical electrical backbone for vehicle propulsion systems, transmitting power and signals between engines, transmissions, and control units. It endures extreme torque, temperature, and vibration, ensuring seamless coordination of powertrain components. Widely used in gasoline/diesel vehicles, electric vehicles, and hybrid cars, our powertrain wire harnesses are engineered for reliability and efficiency.A reliable HVAC Wire Harness is a key electrical component that connects and transmits signals for heating, ventilation, and air conditioning systems. It ensures seamless operation of fans, compressors, thermostats, and controls, withstanding temperature fluctuations and moisture. Widely used in residential, commercial, and automotive HVAC systems, our HVAC wire harnesses are engineered for efficiency and durability.

Key Features of PowertraBodyHVAC Wire Harness

Our Body Wire Harness is designed with vehicle interior/exterior demands in mind. It uses flexible, abrasion-resistant wires (16-24 AWG) and halogen-free insulation (UL94 V-0) to meet automotive safety standards. The harness features compact bundling and precise routing to fit tight spaces in door panels, dashboards, and seat structures. Corrosion-resistant terminals (tin-plated copper) ensure stable connections, while optional shielding (foil or braided) reduces interference for infotainment and sensor signals. It supports waterproof connectors (IP65/IP67) for exterior components like tail lights and door locks, with customizable lengths and connector types (TE, Molex, Yazaki) for diverse vehicle models.Our Powertrain Wire Harness is built to withstand the harshest propulsion system conditions. It uses high-temperature resistant conductors (up to 220°C) and flame-retardant, oil-resistant insulation (XLPE or PTFE) to resist engine oil, fuel, and coolant exposure. The harness features robust strain relief and vibration-dampening bundling to handle powertrain torque and movement. Corrosion-resistant terminals (gold-plated or nickel-plated copper) ensure low-resistance power transmission, while multi-layer shielding (braided + foil) blocks electromagnetic interference (EMI) from high-voltage components. Customizable wire gauges (6-20 AWG) and high-voltage compatibility (up to 800V) suit gasoline, hybrid, and electric vehicle powertrains.Our HVAC Wire Harness is designed to adapt to HVAC system demands. It uses temperature-resistant wires (operating range: -40°C to 150°C) and flame-retardant insulation (UL94 V-0) to handle heating/cooling cycles. The harness features moisture-resistant terminals (tinned copper) and flexible bundling to fit tight spaces in HVAC units. Optional shielding (foil) reduces electromagnetic interference for sensitive thermostat signals. It supports both low-voltage (24V AC) and line-voltage (120/240V AC) applications, with customizable wire gauges (14-22 AWG) and connector types (Molex, TE, AMP) to match diverse HVAC components like blowers and valves.

Application Fields of PowertraBodyHVAC Wire Harness

This Body Wire Harness is essential for vehicle body electrical systems. In vehicle interiors, it connects dashboards, infotainment systems, power seats, and climate controls, ensuring smooth user experience. In exterior components, it links headlights, tail lights, turn signals, and door locks, supporting safety functions. For electric vehicles (EVs), it integrates with battery management systems and charging ports to transmit power and status signals. In commercial vehicles (vans, buses), it powers passenger area lights, door controls, and onboard communication devices.This Powertrain Wire Harness is essential for vehicle propulsion coordination. In gasoline/diesel vehicles, it connects engines, transmissions, ECUs, and sensors, ensuring precise fuel injection and gear shifting. In hybrid electric vehicles (HEVs), it links internal combustion engines with electric motors and battery management systems. For battery electric vehicles (BEVs), high-voltage versions transmit power between motors, inverters, and batteries, with safety features for high-current operation. In heavy-duty trucks, it endures extreme loads to coordinate large diesel engines and transmission systems.This HVAC Wire Harness is essential for various climate control scenarios. In residential HVAC systems, it connects furnaces, air conditioners, thermostats, and duct fans, ensuring consistent temperature regulation. In commercial buildings (offices, malls), it links central HVAC units, rooftop condensers, and zone controls for large-scale climate management. For automotive HVAC, it powers cabin heaters, AC compressors, and blower motors, withstanding vehicle vibration. In industrial HVAC (factories, warehouses), it coordinates heavy-duty heating/cooling equipment and ventilation systems.

Application Industries of PowertraBodyHVAC Wire Harness

Multiple industries rely on our Body Wire Harness for vehicle electrical connectivity. The automotive manufacturing industry uses it in passenger cars, SUVs, and EVs as original equipment. The commercial vehicle industry incorporates it into buses, trucks, and delivery vans. The electric vehicle industry depends on it for integrating body systems with EV powertrains. The automotive aftermarket industry offers it for vehicle repairs and customization. Additionally, the specialty vehicle industry utilizes it in ambulances, RVs, and modified cars for tailored electrical setups.Multiple industries rely on our Powertrain Wire Harness for propulsion system reliability. The automotive manufacturing industry uses it in passenger cars, SUVs, and light trucks as original equipment. The electric vehicle industry depends on high-voltage versions for BEVs and PHEVs. The commercial trucking industry incorporates it into heavy-duty diesel and hybrid trucks. The off-highway vehicle industry utilizes it in construction equipment and agricultural machinery. Additionally, the marine propulsion industry applies it in boat and ship powertrains for engine-transmission coordination.Multiple industries rely on our HVAC Wire Harness for climate control systems. The HVAC equipment manufacturing industry uses it in residential and commercial AC/furnace units as original parts. The automotive industry incorporates it into car, truck, and RV cabin climate systems. The commercial construction industry installs it in new building HVAC infrastructure. The industrial manufacturing industry depends on it for factory climate control equipment. Additionally, the HVAC aftermarket industry offers it for system repairs and upgrades.

Product Model Specifications and Parameters

Model NumberWire GaugeVoltage RatingTemp RangeConnector TypeShieldingApplication
HVAC-R10016-22 AWG24V AC-40°C to 120°CMolexNo ShieldResidential HVAC
HVAC-C20014-18 AWG120/240V AC-40°C to 150°CTEFoil ShieldCommercial HVAC
HVAC-A30016-20 AWG12V DC-40°C to 130°CAMPNo ShieldAutomotive HVAC
HVAC-I40014-16 AWG240V AC-40°C to 140°CTEFoil ShieldIndustrial HVAC
Model NumberWire GaugeMax Temp ResistanceVoltage RatingConnector TypeShieldingApplication
PWH-G10010-20 AWG180°C12V/24VDelphiBraided ShieldGasoline/Diesel Vehicles
PWH-H2008-18 AWG200°C48VTEFoil + Braided ShieldHybrid Electric Vehicles
PWH-E3006-16 AWG220°CUp to 800VYazakiMulti-Layer ShieldBattery Electric Vehicles
PWH-T4008-14 AWG190°C24V/48VAmphenolDouble Braided ShieldHeavy-Duty Trucks
Model NumberWire GaugeInsulation TypeWaterproof RatingConnector TypeShieldingApplication
BWH-C10016-22 AWGHalogen-Free PVCIP65TEFoil ShieldPassenger Cars
BWH-E20018-24 AWGXLPEIP67MolexBraided ShieldElectric Vehicles
BWH-V30016-20 AWGPVCIP65YazakiNo ShieldCommercial Vans
BWH-S40018-22 AWGHalogen-Free XLPEIP67TEFoil + Braided ShieldSpecialty Vehicles

Why Choose Our PowertraBodyHVAC Wire Harness

Our Body Wire Harness excels in reliability and adaptability for vehicle applications. Each harness undergoes strict testing, including abrasion resistance, electrical continuity, and environmental durability checks, complying with ISO 10487 and IEC standards. We offer custom designs to match specific vehicle makes and models, optimizing wire routing for space-constrained areas. The use of high-quality insulation and terminals ensures long service life and reduced maintenance. With competitive pricing, timely delivery, and dedicated technical support, we provide a trusted electrical connectivity solution for your vehicle body systems.Our Powertrain Wire Harness is a trusted choice for vehicle propulsion systems. Each harness undergoes rigorous testing, including high-temperature endurance, vibration resistance, high-voltage insulation checks, and EMI shielding verification, complying with ISO/TS 16949 and LV124 standards. We offer custom designs tailored to specific powertrain architectures, optimizing wire routing for space and durability. The use of premium, industry-approved materials ensures long service life and reduced downtime. With competitive pricing, flexible production capacities, and expert technical support, we provide a reliable electrical backbone for your vehicle powertrain needs.Our HVAC Wire Harness is a trusted solution for climate control systems. Each harness undergoes strict testing, including temperature cycling, moisture resistance, and electrical continuity checks, complying with UL 1015 and IEC 60228 standards. We offer custom designs to fit specific HVAC unit models, optimizing wire routing for easy installation. The use of durable, weather-resistant materials ensures long service life in diverse environments. With competitive pricing, reliable supply chains, and expert technical support, we provide efficient electrical connectivity for your heating, ventilation, and air conditioning needs.

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